{"id":7287,"date":"2024-05-15T07:11:48","date_gmt":"2024-05-15T07:11:48","guid":{"rendered":"https:\/\/www.sirfull.com\/blog\/rediger-dmos-automatiquement\/"},"modified":"2024-10-03T13:36:04","modified_gmt":"2024-10-03T13:36:04","slug":"redigere-wps-automaticamente","status":"publish","type":"post","link":"https:\/\/www.sirfull.com\/it\/blog\/redigere-wps-automaticamente\/","title":{"rendered":"Un sistema efficiente per redigere automaticamente un WPS qualificato"},"content":{"rendered":"[vc_row type=”in_container” full_screen_row_position=”middle” column_margin=”default” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” scene_position=”center” constrain_group_2=”yes” text_color=”dark” text_align=”left” row_border_radius=”none” row_border_radius_applies=”bg” overflow=”visible” overlay_strength=”0.3″ gradient_direction=”left_to_right” shape_divider_position=”bottom” bg_image_animation=”none” gradient_type=”default” shape_type=””][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”3\/5″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid” column_padding_type=”default” gradient_type=”default”][vc_column_text el_class=”dark”]Un cliente pu\u00f2 chiedere a un produttore di redigere una specifica di saldatura che indichi, in particolare, il WPS utilizzato per gli assemblaggi. In alcuni casi, le saldature da realizzare non corrispondono al WPS o WPS-P preesistente utilizzato per convalidare il\/i PQR in possesso del produttore.[\/vc_column_text][vc_column_text el_class=”dark”]In altre parole, il produttore deve redigere una nuova Welding Procedure Specificatione (WPS) rappresentativa dell’assemblaggio per soddisfare la richiesta del cliente. Uno o pi\u00f9 WPS possono essere redatti sulla base dell’Area di Validit\u00e0 (DV) di una Qualificazione di Procedura di Saldatura (PQR) in possesso dell’azienda.<\/p>\n

L’introduzione di un sistema per la redazione e l’archiviazione dei WPS \u00e8 quindi necessaria in un ambiente sottoposto alla pressione di scadenze produttive strette.[\/vc_column_text][\/vc_column][vc_column column_padding=”padding-1-percent” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”left” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”2\/5″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid” column_padding_type=”default” gradient_type=”default”][image_with_animation image_url=”7274″ image_size=”medium_featured” animation_type=”entrance” animation=”None” animation_movement_type=”transform_y” hover_animation=”none” alignment=”” border_radius=”none” box_shadow=”none” image_loading=”lazy-load” max_width=”100%” max_width_mobile=”default”][\/vc_column][\/vc_row][vc_row type=”in_container” full_screen_row_position=”middle” column_margin=”default” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” scene_position=”center” top_padding=”5%” bottom_padding=”5%” constrain_group_2=”yes” text_color=”dark” text_align=”left” row_border_radius=”none” row_border_radius_applies=”bg” overflow=”visible” overlay_strength=”0.3″ gradient_direction=”left_to_right” shape_divider_position=”bottom” bg_image_animation=”none” gradient_type=”default” shape_type=””][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/1″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][vc_column_text]\n

Ricorda le fasi di qualificazione di un WPS e il dominio di validit\u00e0 del PQR (DoV).<\/h3>\n[\/vc_column_text][vc_column_text]Per qualificare un WPS, \u00e8 necessario produrre un coupon di qualificazione standardizzato (in conformit\u00e0 alla norma EN ISO 15614-1) o un assemblaggio di pre-produzione (in conformit\u00e0 alla norma EN ISO 15613) da sottoporre all’ispezione di una terza parte. In alcuni casi, altri standard standardizzano la qualificazione di un WPS senza coupon, ma non li trattiamo qui per semplicit\u00e0.<\/p>\n

Questa ispezione porta alla qualificazione di un WPS preliminare (WPS-P) sotto forma di Qualificazione della Procedura di Saldatura (PQR) che include un’Area di Validit\u00e0 (DV). Questo copre una gamma pi\u00f9 o meno ampia sulla base di diametri e spessori (ma pu\u00f2 trattarsi anche di materiali, metalli d’apporto e altri parametri).[\/vc_column_text][vc_column_text]Redazione del WPS sulla base del Dominio di Validit\u00e0 (DoV) di un PQR<\/strong><\/p>\n

In questo modo, il coordinatore pu\u00f2 redigere un WPS adatto all’assemblaggio sulla base del Dominio di Validit\u00e0 di un PQR di riferimento. Il termine “riferimento” significa che il WPS \u00e8 conforme al know-how qualificato dell’azienda ed \u00e8 in grado di rispondere a uno o pi\u00f9 assiemi. Inoltre, l’area di validit\u00e0 del PQR indica il particolare intervallo entro il quale il WPS pu\u00f2 essere redatto.<\/p>\n

Al di l\u00e0 di questo intervallo, sono necessari un nuovo WPS e una nuova qualificazione.[\/vc_column_text][image_with_animation image_url=”7265″ image_size=”full” animation_type=”entrance” animation=”None” animation_movement_type=”transform_y” hover_animation=”none” alignment=”center” border_radius=”none” box_shadow=”none” image_loading=”default” max_width=”100%” max_width_mobile=”default”][vc_column_text]\n

Esempio di un DV stabilito secondo lo standard americano ASME Boiler and Pressure Vessel Code 2019, sezione IX tabella QW 451.1. <\/em><\/p>\n

Fonte: weldingandndt.com<\/a><\/em><\/p>\n[\/vc_column_text][vc_column_text]In questo esempio, il DV \u00e8 rappresentato sotto forma di tabella in cui il Coordinatore pu\u00f2 trovare l’intervallo di spessori per i quali pu\u00f2 essere qualificato un procedimento di saldatura. Pu\u00f2 quindi redigere il suo WPS all’interno di questo intervallo. In pratica, questo compito deve essere messo in prospettiva con i vincoli di tempo che il coordinatore della saldatura incontra in azienda.[\/vc_column_text][divider line_type=”No Line” custom_height=”20px”][vc_column_text]\n

Problema della redazione del WPS e delle scadenze di produzione strette<\/h3>\n[\/vc_column_text][vc_column_text]Il produttore ha tempi stretti di gestione del progetto, cio\u00e8 produce rapidamente dopo l’ordine, il che significa meno tempo per qualificare e preparare gli assiemi.
\nQuesto vincolo mette a dura prova l’interpretazione dell’Area di Validit\u00e0 (AoV) e la stesura del nuovo WPS durante il progetto. Tuttavia, la stesura del WPS non sarebbe un problema se non richiedesse cos\u00ec tanto tempo.<\/strong>[\/vc_column_text][divider line_type=”No Line” custom_height=”20px”][vc_column_text]\n

Cosa c’\u00e8 di cos\u00ec noioso nel redigere un WPS?<\/h3>\n[\/vc_column_text][vc_column_text]L’esperienza di ognuno pu\u00f2 variare quando si tratta di redigere un WPS. Tuttavia, un WPS dovrebbe essere redatto per tipo di processo, tipo di assemblaggio, posizione, grado, gruppo, spessore, ecc. \u00c8 inoltre possibile creare un sistema di codifica interno che aiuti ad armonizzare la libreria di WPS dell’azienda (vedi esempi e testimonianze su welders.com).<\/p>\n

La libreria WPS cresce con ogni ordine del cliente.<\/p>\n

Le domande che si pongono sono:<\/p>\n

    \n
  • Quali strumenti dovresti utilizzare per redigere il tuo WPS?<\/strong> Excel per interpretare le aree di validit\u00e0 e modificare il DMOS (forse Word per il layout)?<\/li>\n
  • Scrivi il tuo WPS manualmente?<\/strong> Dato che molti dei campi del WPS sono ridondanti (posizione, gruppo, nomi commerciali dei metalli di apporto, ecc.)<\/li>\n
  • Quale metodo di archiviazione devo utilizzare?<\/strong> Su carta o su un server locale? Come sar\u00e0 accessibile questo database e chi potr\u00e0 utilizzarlo e aggiornarlo? Inoltre, come verranno monitorati gli aggiornamenti, la verifica e l’approvazione di questi documenti?<\/li>\n<\/ul>\n

    Come puoi vedere, l’obiettivo \u00e8 quello di avere un sistema efficiente per trovare rapidamente i WPS esistenti in un solido database.<\/strong>[\/vc_column_text][divider line_type=”No Line” custom_height=”20px”][vc_column_text]\n

    Qual \u00e8 un sistema efficace per redigere rapidamente un WPS conforme al Dominio di Validit\u00e0 (DoV) di un PQR?<\/h3>\n[\/vc_column_text][vc_column_text]Un sistema ben funzionante non solo semplifica la stesura del WPS, ma valorizza anche il tuo know-how e ti fa risparmiare tempo nella gestione documentale delle procedure di saldatura.<\/p>\n

    Come abbiamo visto in precedenza, questo sistema si costruisce nel tempo utilizzando diversi strumenti. Tuttavia, la realt\u00e0 sul campo ti porter\u00e0 a commettere errori di documentazione, ritardi o a ordinare WPS “non ottimizzati” o “superflui” (cio\u00e8 PQR eseguiti senza test preliminari, in concomitanza con il flusso di pezzi in officina).<\/p>\n

    Un sistema come Welding Cloud ti permette di redigere e archiviare rapidamente i WPS online in formato EN ISO, ASME o personalizzato.<\/strong>[\/vc_column_text][nectar_video_lightbox link_style=”play_button_2″ nectar_play_button_color=”Default-Accent-Color” image_url=”7269″ hover_effect=”defaut” box_shadow=”none” border_radius=”none” play_button_size=”default” video_url=”https:\/\/vimeo.com\/400211108″][vc_column_text]La funzionalit\u00e0 mostrata qui sopra dimostra come la soluzione scriva automaticamente un WPS avviato in base alle informazioni di un PQR di riferimento. Il sistema seleziona il WPS di riferimento confrontando i domini di validit\u00e0 (DV) della libreria con i parametri dell’assieme da produrre. La generazione automatica del WPS rende molto pi\u00f9 semplice la consegna del libretto di saldatura al cliente o ai tuoi saldatori. Collegato a un libro di saldatura o scritto individualmente (WPS-P), puoi modificare il tuo WPS in inglese, francese, tedesco e italiano.[\/vc_column_text][divider line_type=”No Line” custom_height=”20px”][vc_column_text]\n

    Perch\u00e9 scegliere Welding Cloud?<\/h3>\n[\/vc_column_text][vc_column_text]Welding Cloud di SIRFULL \u00e8 una soluzione SaaS che non richiede installazione e pu\u00f2 essere implementata rapidamente.<\/p>\n

    Il team SIRFULL lavorer\u00e0 direttamente con te in ogni fase del progetto (implementazione, formazione, guida e supporto).[\/vc_column_text][\/vc_column][\/vc_row][vc_row type=”full_width_background” full_screen_row_position=”middle” column_margin=”default” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” bg_color=”#dbe2f1″ scene_position=”center” top_padding=”5%” bottom_padding=”5%” text_color=”custom” custom_text_color=”#18344e” text_align=”left” row_border_radius=”none” row_border_radius_applies=”bg” overflow=”visible” overlay_strength=”0.3″ gradient_direction=”left_to_right” shape_divider_position=”bottom” bg_image_animation=”none” gradient_type=”default” shape_type=””][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” column_position=”default” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/1″ tablet_width_inherit=”default” animation_type=”default” enable_animation=”true” animation=”slight-fade-in-from-bottom” animation_easing=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid” column_padding_type=”default” gradient_type=”default” delay=”300″][vc_row_inner column_margin=”default” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” bottom_padding_tablet=”3%” text_align=”center” row_position=”default” row_position_tablet=”inherit” row_position_phone=”inherit” overflow=”visible” pointer_events=”all”][vc_column_inner column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”default” tablet_text_alignment=”default” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” overflow=”visible” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/1″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][vc_column_text]\n

    Vuoi saperne di pi\u00f9?<\/h4>\n[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner column_margin=”20px” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” top_padding=”2%” text_align=”left” row_position=”default” row_position_tablet=”inherit” row_position_phone=”inherit” overflow=”visible” pointer_events=”all”][vc_column_inner column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”right” tablet_text_alignment=”center” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” overflow=”visible” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/2″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid” column_padding_type=”default” gradient_type=”default”][nectar_cta btn_style=”basic” heading_tag=”span” button_color=”accent-color” button_color_hover=”#369ab0″ text_color=”#ffffff” button_border_thickness=”0px” link_type=”regular” alignment=”left” alignment_tablet=”default” alignment_phone=”default” display=”inline” display_tablet=”inherit” display_phone=”inherit” icon_family=”fontawesome” link_text=”Scoprire Welding Cloud” padding_top=”8″ padding_bottom=”8″ padding_left=”10″ padding_right=”30″ url=”https:\/\/www.sirfull.com\/it\/welding-cloud-software-di-saldatura\/” icon_fontawesome=”fa fa-angle-right”][\/vc_column_inner][vc_column_inner column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_direction_desktop=”default” column_element_spacing=”default” desktop_text_alignment=”left” tablet_text_alignment=”center” phone_text_alignment=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_backdrop_filter=”none” column_shadow=”none” column_border_radius=”none” column_link_target=”_self” overflow=”visible” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/2″ tablet_width_inherit=”default” animation_type=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid” column_padding_type=”default” gradient_type=”default”][nectar_cta btn_style=”basic” heading_tag=”span” button_color=”extra-color-3″ button_color_hover=”#369ab0″ text_color=”#ffffff” button_border_thickness=”0px” link_type=”regular” alignment=”left” alignment_tablet=”default” alignment_phone=”default” display=”inline” display_tablet=”inherit” display_phone=”inherit” icon_family=”fontawesome” link_text=”Pianificate una dimostrazione” padding_top=”8″ padding_bottom=”8″ padding_left=”10″ padding_right=”30″ url=”https:\/\/www.sirfull.com\/it\/demo\/” icon_fontawesome=”fa fa-angle-right”][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row]\n","protected":false},"excerpt":{"rendered":"

    [vc_row type=”in_container” full_screen_row_position=”middle” column_margin=”default” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” scene_position=”center” constrain_group_2=”yes” text_color=”dark” text_align=”left” row_border_radius=”none” row_border_radius_applies=”bg” overflow=”visible” overlay_strength=”0.3″…<\/p>\n","protected":false},"author":3,"featured_media":7277,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"content-type":"","footnotes":""},"categories":[33],"tags":[],"class_list":["post-7287","post","type-post","status-publish","format-standard","has-post-thumbnail","category-saldatura-it"],"yoast_head":"\nUn sistema efficiente per redigere automaticamente un WPS?<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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